Batt Feeder for Nonwoven Production
The ZHOU JI Batt Feeder receives the multilayer fiber web from the Cross Lapper, compresses it through a V-shaped conveyor arrangement and feeds it uniformly into the pre-needling zone. Adjustable feeding geometry and a mobile structure support different web thicknesses and easier maintenance.
Batt Feeder Overview
Web Compression
The V-shaped conveyor compresses the multilayer web before needling.
Uniform Pre-Needling Feed
The machine delivers the batt evenly into the pre-needle loom needling zone.
Wide-Width Capability
Specified working width ranges from 2500 to 9000 mm.
Key Features
Two Feeding Options
Available feeding methods include a grooved roller with web guide insert or a double-belt clamping arrangement.
Synchronized V-Belt Feeding
The V-shaped feed belts help keep upper and lower web transport synchronized.
Adjustable Feed Gap
Feed roller spacing can be adjusted according to web thickness.
Mobile Machine Structure
The machine can move for easier cleaning and maintenance, while the transition conveyor automatically adjusts its height.
HMI Adjustment
The HMI can automatically adjust working height and related settings according to operating conditions.
Suitable Fibers & Applications
The Batt Feeder handles multilayer fiber webs produced by a Cross Lapper.
Suitable Fibers
- Selection should be based on batt thickness, working width and the requirements of the following pre-needling process.
Typical Applications
- Wide-width geotextile
- Automotive nonwovens
- Heavy needle punched products
- Needle punched carpet
- Other cross-lapped nonwoven batts
Batt Feeder Production Process
The highlighted stage shows where the Batt Feeder is used within the nonwoven production process. The exact upstream and downstream equipment depends on the finished product and line configuration.
The multilayer batt from the Cross Lapper enters the V-shaped feeding section, where it is compressed and controlled before being delivered evenly into the pre-needle loom.
Technical Specifications
Specifications are based on the supplied product document. Final machine configuration should be confirmed according to the production process and product requirements.
Batt Feeder vs. Cross Lapper
The two machines perform different functions within nonwoven production. The comparison below shows their main process differences.
Used in Complete Nonwoven Production Lines
Why Choose ZHOU JI Batt Feeder?
Wide Working Width
Specified working width extends to 9000 mm.
Controlled Batt Compression
V-shaped feeding supports stable transfer into pre-needling.
Adjustable for Web Thickness
Feed roller spacing can be changed for different batt thicknesses.
Maintenance Access
Mobile construction and an adjustable transition conveyor simplify cleaning and access.
Batt Feeder FAQs
A Batt Feeder is a nonwoven machine that receives a multilayer fiber batt, compresses it and feeds it uniformly into the pre-needling zone.
It is normally positioned between the Cross Lapper and the pre-needle loom.
The source specification gives a range of 2500 to 9000 mm.
The feed roller spacing can be adjusted according to web thickness.
The source lists a grooved roller/web guide insert and a double-belt clamping feed as options.
Send your batt requirements and receive a practical machine proposal.
Share your batt thickness, working width, required output and project details. ZHOU JI will review the process route and equipment configuration with you.