Nonwoven Carpet Production Line

ZHOU JI provides complete nonwoven carpet production lines for residential, hotel, office and commercial flooring. The line covers fiber opening, blending, carding, crosslapping, needle punching and optional carpet finishing, configured around fiber type, target GSM, working width and output. Suitable for PET / polyester, PP and selected fiber blends, with optional PU or PVC backing.

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Solution fit

Configured around the finished carpet, not just a machine list.

Icnonwoven reviews raw material, GSM, working width, required output and downstream finishing before recommending the machine configuration.

Residential needle punched carpet

Durable nonwoven floor carpet for homes, apartments and other residential flooring applications.

Hotel & hospitality carpet

Needle punched carpet for hotels and hospitality spaces requiring consistent surface appearance and wear resistance.

Office & commercial carpet

Nonwoven carpet for offices, commercial buildings and other frequently used indoor flooring areas.

PU / PVC backed carpet

Optional PU or PVC backing where additional dimensional stability, strength or wear resistance is required.

Technical specifications

Parameters are a proposal starting point.

Final specifications depend on raw material, carpet weight, working width, output, surface structure and finishing requirements.

Raw materials 6–15D PET / Polyester, PP / Polypropylene and selected fiber blends

Finished products Needle punched nonwoven carpet and floor carpet

Product weight 100–800 gsm

Working width Up to 5,000 mm

Needling options Pre-needling · Main needling · Finish needling

Optional finishing Raising · Surface treatment · PU / PVC backing · Cutting

Fiber Opening → Blending → Carding → Crosslapping → Pre / Main / Finish Needling → Finishing.

Nonwoven Carpet Production Line process validation

Opening & blending

PET, PP or other staple fibers are opened and evenly blended for a stable material supply.

Carding & crosslapping

The fibers are carded into a uniform web and crosslapped to build the required carpet weight, width and thickness.

Needle punching

Pre-needling, main needling and finish needling entangle the fibers to build strength, density and a stable carpet structure.

Carpet finishing

Depending on the product, the carpet can undergo raising, surface treatment, PU / PVC backing or cutting.

FAQ

Common questions before requesting a line proposal.

The answers below help buyers prepare the right project information before discussing equipment configuration, factory layout and delivery support.

What machines are included in a nonwoven carpet production line?

A typical line includes a bale opener, fiber opener, big hopper blender, pneumatic feeder, carding machine, cross lapper, batt feeder and several carpet needle punching machines. Raising and backing equipment can be added.

What materials can be used to produce needle punched carpet?

The line is mainly designed for PET / polyester and PP / polypropylene staple fibers. Selected fiber blends can also be evaluated according to the carpet specification.

What is the difference between pre-needling, main needling and finish needling?

Pre-needling stabilizes the loose web, main needling provides most of the entanglement and strength, and finish needling refines the final carpet density and surface.

Can the line produce residential and commercial carpet?

Yes. The same line can be configured for residential, hotel, office and commercial carpet by adjusting fiber, GSM, needling and finishing parameters.

Can PU or PVC backing be added to needle punched carpet?

Yes. PU or PVC backing can be added as an optional downstream process when the finished carpet requires additional stability, strength or wear resistance.

What affects nonwoven carpet production line cost?

Cost depends mainly on working width, target output, product GSM, number and type of needle punching machines, automation level and required finishing equipment.