High-Speed Carding Machine for Nonwoven Production
The ZHOU JI High-Speed Carding Machine further opens and cards fibers to form the web required for nonwoven production. A double-cylinder, double-doffer and double-random configuration supports fiber separation and web formation, with synchronized drives designed to maintain web continuity during restart.
High-Speed Carding Machine Overview
Fiber Carding & Web Formation
Further opens and cards fibers into the web required for nonwoven production.
Double-Cylinder, Double-Doffer
The specified machine structure uses two cylinders, two doffers and a double-random arrangement.
Synchronized Drive Control
Synchronized drives help maintain web continuity and reduce start-stop marks.
Key Features
PLC HMI Control
PLC and human-machine interface controls simplify operation and adjustment.
Sealed Suction System
Lightweight suction piping and a sealed air system support fiber and dust handling.
Mark-Free Restart Design
Synchronized drives help prevent web interruption and visible restart marks.
Dust Filtration
Dust extraction air is directed to a single-stage dust filtration system.
Metal & Overload Protection
Protection is provided against metal objects entering the feed and against machine overload.
Maintenance Access
Machine sections can move along frame rails for easier cleaning and maintenance.
Suitable Fibers & Applications
The machine is used for fibers that require further opening and carding into a nonwoven web.
Suitable Fibers
- The final carding configuration should match the fiber material, web requirement and downstream cross-lapping or needling process.
Typical Applications
- Nonwoven geotextiles
- Automotive interior nonwovens
- Industrial filter felt
- Needle punched carpet
- Synthetic leather substrates
High-Speed Carding Machine Production Process
The highlighted stage shows where the High-Speed Carding Machine is used within the nonwoven production process. The exact upstream and downstream equipment depends on the finished product and line configuration.
Fibers enter the carding section for further opening, separation and randomization. The machine forms a continuous web and transfers it to downstream web-forming equipment such as a Cross Lapper.
Technical Specifications
Specifications are based on the supplied product document. Final machine configuration should be confirmed according to the production process and product requirements.
Carding Machine vs. Cross Lapper
The two machines perform different functions within nonwoven production. The comparison below shows their main process differences.
Used in Complete Nonwoven Production Lines
Why Choose ZHOU JI High-Speed Carding Machine?
High-Speed Web Formation
Specified input speed is up to 120 m/min.
Synchronized Operation
Drive synchronization supports continuous web formation during restart.
Process Protection
Metal-object and overload protection support reliable operation.
Maintenance-Oriented Structure
Movable machine sections improve access for cleaning and maintenance.
High-Speed Carding Machine FAQs
It further opens and separates fibers and forms them into a continuous web for downstream processing.
The supplied specification describes a double-cylinder, double-doffer and double-random structure.
Up to 120 m/min.
2500 mm, 3000 mm and 3750 mm.
A typical next stage is cross lapping, followed by batt feeding and needle punching.
Send your fiber requirements and receive a practical machine proposal.
Share your fiber type, working width, required output and project details. ZHOU JI will review the process route and equipment configuration with you.