Turnkey Nonwoven Production Lines for Industrial Materials
ZHOUJI designs and manufactures complete nonwoven lines for carpet, filter felt, geotextile, automotive interior, microfiber leather substrate and other technical textile applications.
Applications
Choose a production line by the material you need to manufacture.
Tell us the finished product, fiber, gsm, working width and target output. We will match the process route and equipment configuration to your application.
Carpet u0026 Floor Covering
Needle punched carpet, carpet backing and floor covering production lines
Synthetic Leather u0026 Footwear
Microfiber leather substrate and footwear material production lines
Hygiene Materials
Soft nonwoven materials for topsheet and acquisition layer applications
Geotextile u0026 Construction
Wide-width needle punched geotextile lines for infrastructure materials
Air Filtration
Dust collection, filter media and high-strength filter felt production lines
Automotive Interiors
Acoustic felt, trunk carpet, trim fabric and molded interior material lines
Cleaning Materials
Scouring pads, abrasive nonwoven and household cleaning material production lines
Home Textiles
Soft and hard fillers for mattresses, bedding and upholstery products
About ZHOUJI
A nonwoven machinery manufacturer focused on complete production-line delivery.
Intercontinental Nonwoven Machinery manufactures equipment for opening, blending, carding, web forming, needle punching, finishing and winding. ZHOUJI supports overseas buyers from application review and line layout to manufacturing, commissioning and long-term service.
Equipment system
Complete equipment chain for needle punched nonwoven production.
Opening u0026 Blending
Bale opening, blending and feeding equipment for stable fiber preparation.
Carding u0026 Web Forming
Carding machine, crosslapper and web forming systems matched to width and gsm.
Needle Punching
Pre-needling, main needling and finish needling for required density and strength.
Finishing u0026 Winding
Heat setting, calendering, trimming, winding and downstream material handling.
Technical capability
Turn product requirements into a practical line configuration.
ZHOUJI starts with your finished material, not a generic equipment list. We review fiber type, gsm, working width, output target and finishing requirements before recommending the process route, machine configuration and factory layout.
- Requirement review Confirm application, fiber type, gsm, width, output target and performance requirements.
- Process route Define the opening, carding, crosslapping, needle punching, finishing and winding sequence.
- Line configuration Select machine models, layout, control system and capacity assumptions for the project.
- Manufacturing u0026 FAT Build core equipment, inspect key components and test functions before shipment.
- Commissioning support Support installation, trial production, operator training and post-startup optimization.
Selected global cases
Production-line experience across demanding industrial applications.
Industrial filtration material production
Configured for high-strength needle felt with stable web density, reliable needling performance and long-term uptime.
Discuss a similar lineAcoustic and trim nonwoven materials
Planned around uniform web formation, controlled thickness and finishing requirements for automotive interior suppliers.
Ask for configurationWide-width heavy-duty needle punched fabric
Designed for infrastructure applications where width stability, tensile performance and reliable output are critical.
Request line proposalKnowledge center
Technical guides for selecting nonwoven production equipment.
Review process explanations, application guides, parameter checklists and FAQ resources before discussing a customized nonwoven production line.
Needle punching production line process flow
Understand opening, carding, crosslapping, pre-needling, main needling, finishing and winding in one guide.
How to choose carding and web forming equipment
Compare fiber type, web weight, line width, output target and downstream finishing requirements.
Filter felt production line configuration
Learn how density control, strength, needle board selection, finishing and uptime affect line configuration.
Downloads u0026 support resources
Access product brochures, FAQ, glossary, certification information, factory videos and maintenance notes.
Overseas exhibitions
Meet ZHOUJI at overseas exhibitions and industry events.
Share your target product, material sample and production requirements before the show. Our team can prepare a focused discussion on process route, equipment configuration and project layout.
Service u0026 support
Service support for installation, production start-up and long-term operation.
Installation u0026 Commissioning
Site layout review, installation guidance, trial production and acceptance support.
Spare Parts Supply
Critical parts, wear-part planning and replacement recommendations for stable operation.
Diagnostics u0026 Retrofit
Troubleshooting, output improvement and equipment upgrade recommendations.
Send your material requirements and receive a practical line proposal.
Share your application, fiber type, gsm, working width, target output and project country. ZHOUJI will review the process route and equipment configuration with you.