Intercontinental Nonwoven Machinery
ChinaResidential CarpetsNew Production Line

Rapid-Delivery Exhibition Carpet Line for a Shandong Convention & Exhibition Center Project

ZHOU JI delivered a turnkey high-speed carpet line with double carders to produce 150,000 m² of high-quality, high-wear-resistant exhibition carpet on a very tight schedule for a Shandong convention & exhibition center project.

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Exhibition carpet production line for a convention center project
High-speed double-carder carpet line supplied for a Shandong convention & exhibition center project.

Customer background

Customer Background

An exhibition carpet manufacturer in Shandong needed to produce 150,000 m² of high-quality, high-wear-resistant carpet in a very short timeframe and deliver on schedule.

The challenge

The Customer’s Production Challenges

Only challenges supported by the original project material are included here.

01

Large volume, short timeframe

150,000 m² of carpet had to be produced quickly.

02

High wear resistance

The exhibition carpet required high wear resistance.

03

On-time delivery

The project had a strict delivery deadline.

ZHOU JI solution

A Turnkey High-Speed Carpet Line for a Tight Delivery Deadline

ZHOU JI activated a rapid-response mechanism, delivering a turnkey project of high-end equipment and production management. A high-speed line with double carders ensured superior fiber structure and weight consistency, while full-cycle management — from equipment arrival and rapid installation to process tuning — guaranteed seamless execution.

01

Fiber Opening

Prepare and loosen fibers for controlled feeding.

02

Blending

Support material consistency before carding.

03

Carding

Improve web uniformity across the working width.

04

Cross-lapping

Build the required basis weight, width and thickness.

05

Needle Punching

Mechanically entangle the web into a stable nonwoven.

06

Winding

Prepare finished rolls for downstream processing.

Equipment configuration

Representative equipment in this line.

Opening and carding equipment referenced as part of the delivered process route.

Contact ZHOU JI for the full project equipment configuration.

Implementation

From Configuration to Production Start-Up

Detailed dates and acceptance records are not disclosed; the steps below show the delivery structure of the project.

Requirement Analysis Review fiber type, finished product target and output requirement.
Line Configuration Match opening, carding, web formation and needle punching equipment to the project goal.
Manufacturing & Inspection Prepare and verify equipment for project delivery.
Commissioning & Start-Up Adjust process conditions and support the customer into stable production.

Project results

Project Results

Results reported in the original project material.

01

On-Time Delivery

Enabled on-time delivery of 150,000 m² of carpet.

02

New Capability

Equipped the client to undertake top-tier large-scale projects.

03

Trusted Partner

Positioned the client as a trusted partner for large-scale projects.